Product Description
1.Automation selective wave soldering machine XS-320C consist of flux + preheating +top preheating1,soldering1+top preheating2,soldering2.
2.On-line transportation ,it can realize-line production with the previous section of machine.
3.The maximum PCB dimensions:400L*350W(mm).Other sizes can be customised.
4.Modular design, flexible configuration can be freely expanded.
5.According to the different needs of customers, to achieve different module collocation.
6.Suitable for mass producing and improving production efficiency.
6.The optimum flexibility.Wave peak is stable and the maintenance is simple.
7.Mechanical pump .It has finer precision and longer service life.
Structure introduction
Product Parameters
specifications |
Parameter |
Size |
3100L*1400W*1580H (mm) |
Machine frame and cover |
Extruded sections frame + steel plate with painting |
Operating height |
900+25mm |
Weight |
Approx.900KG |
Power supply |
3φ 380V 50/60HZ |
Total power |
25KW |
PCB parameter |
PCB size |
Min:120(L)*50(W);Max:400(L)*350(W)(mm) |
Top component height |
Max120mm |
Bottom component height |
Max30mm |
PCB Weight |
Max5Kg |
PCB Process Edge |
>5mm |
Selective spray system |
Spray movement mode |
Flux nozzle movement in XY axis |
Spray flux volume |
2L |
Spray flux add mode |
Manual |
Spray cycle time |
0.1 Sec/ soldered dot |
Spray movement precision |
0.05mm |
Selective preheat system |
Preheat mode |
Far infrared ray+ Hot air |
Heater position |
Top and bottom |
Temperature setting range |
Max200OC |
Selective Soldering System |
Soldering pot qty |
2 sets pots with independent XYZ |
Soldering movement mode |
Soldering pot movement in XYZ axis |
Movement mode |
Serve motor + linear rail |
Solder capacity |
13KG |
Solder melting time |
30min |
Solder nozzle size |
Standard D8mm, other sizes is option |
Solder cycle time |
2 Sec/ soldered dot |
Temperature setting range |
Max400OC |
Solder dross |
0.2Kg/8H(Not N2 protection);0.01Kg/8H( N2 protection) |
Conveyor system |
Conveyor method |
Adopt rail + stainless roller |
N2 protection system |
N2 protection mode |
Nozzle and solder pot |
N2 consumption |
3M3/h(99.999%) |
Exhaust system |
Top cover exhaust |
Customer supply |
Exhaust quantity |
2 PCS |
Exhaust volume |
About 5m³/h |
Control system |
Control mode |
PC+ motion control card |
Programming method |
Picture, GERBER or CAD file importing |
PCB Process parameter |
Setting, save , open in the PC screen |
Option |
Sweep gun |
Effect of soldering
Stable soldering quality with no voids and bridges.
The soldering program can be set according to your desired soldering criteria.such as tin transmission, soldering joint fullness, and exposure of component feet.
Nozzles can also be customized for your PCB.
Feature
1,FLUX SPRAY MODULE
Spray characteristics
Selective sprayer,saves at least 90% flux than traditional spray.Ionic contamination is dramatically reduced.
Spray width can be as small as 2mm to significantly reduce ionic contamination.Needn't clean PCBA.
Two axes servo motor control, high positioning accuracy.
2,PER-HEATING MODULE
Nowadays' soldering processes, especially in the face of lead-free soldering, multilayer boards, and the soldering of large hot-melt components, also place high demands on preheating capabilities.
Sundarc selective wave soldering machine preheating module adopts short-wave infrared preheating at the bottom and hot air convection preheating at the top to ensure full and balanced preheating.
There are specialised top and bottom preheat modules. Top preheating is added to each soldering module
3,SOLDERING MODULE
PCB plate fixed, spray and soldering X/Y/Z axis platform moving for soldering joints.
Different soldering speeds and times can be set for different soldering joints on the same circuit board;
Nitrogen in-line heating of the tin pot ensures good wetting of the nozzles and reduces the tin dross;
Electromagnetic pump control soldering precision, more sensitive regulation, stability and longer service life;
Wave height monitoring online;
Real-time monitoring of tin pot high and low levels;
4,THE SOFTWARE FEATURES
(1).Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.
(2).Simple programming method, using the picture as a base, just draw lines on the picture to program. Parameters can be optimized for each soldering joint position, such as Z-axis soldering height, crest height, soldering travel speed, tin shrinking speed and time, etc. After the path editing is completed, the program can simulate the time needed for the required soldering. It is convenient for engineers to account for the beats.
(3).Path, temperature, speed, solder material and other data are all saved in one file, which can be exported as an EXCEL file. Parameters can be optimized for each soldering position, such as Z-axis soldering height, wave height, soldering movement speed, shrinking speed and time, and so on. After the path is edited, the program can simulate the time required for soldering.
(4).Soldering coordinate point visual positioning, Automatic generation of the XY axis coordinates of the origin, two soldering modules can be set up with different parameters for simultaneous soldering.
Packaging & Shipping
1.Standard Wooden Case with Vacuum Package
Shipping Way:
· By sea, for large package and quantity;
· By air, for sample and small package, international express like DHL, UPS, EMS...
· Other ways as customer requested.
2.Leadtime:
·35 working days.
3.Ship date:
·Within 15 days after receipt of full payment.
FAQ
Q: Do you accept customization?
A: Yes,We can provide OEM service.Customize the machine size and function for your product.
Q: What' s the delivery time of your products?
A: With 35 working days after we receive payment
Q: How does your factory do regarding quality control?
A: Quality is priority. We will strictly control the production and do the machine test within one week before leaving the factory.
Q:What is the difference between AS-350C selective solder and XS-350C selective solder?
A:They are both in-line selective soldering, but the XS-350C is capable of high-volume work and is suitable for new energy products, energy storage products, automotive electronics...You can choose the machine according to the product characteristics, contact us to recommend the most suitable machine for you.