Automatic Selective Wave Soldering Machine for DIP Process (AS-350C)

• Axis: 5 Axis
• Style: Floor
• Control: Automatic
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: AS-350C
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: CE, ISO
• Product Name: Auto Selective Soldering
• PCB Size: 100L*50W-400L*350W(mm)
• Startup Power: 20kw
• PCB Weight: Max5kg
• Operation Power: 3.3kw
• PCB Top Clearance: Max80mm
• Power Supply: 3Φ 380V 50/60Hz
• PCB Bottom Clearance: Max20mm
• Dimension: 2400L*1350W*1600h (mm)
• Preheating Zone: Bottom and Top
• Weight: Approx.1100kg
• Preheat Mode: Far Infrared Ray
• Control System: PC+Machine Card
• Transport Package: Vacuum Wooden Box
• Specification: 2400L*1350W*1600H (mm)
• Trademark: SDC
• Origin: China
• HS Code: 8515190010
• Production Capacity: 200 Set/Mouth
• Package Size: 260.00cm * 155.00cm * 180.00cm
• Package Gross Weight: 1400.000kg
• Lead Time: 15 days (1 - 1 Sets) ; To be negotiated ( > 1 Sets)

Product Description

 

Product Description

1.On-line selective wave soldering machine AS-320C consist of flux + preheating +soldering.On-line transportation ,it can realize-line production with the previous section of machine.The machine integrates flux spraying ,preheating and soldering.

2. Parameters are set for each soldering joint..

3.The maximum PCB dimensions:400L*350W(mm).Other sizes can be customised.

4.Small in occupation space and low in energy consumption.

5.It is suitable for high quality,small/large batches and multiple variety.

6.The optimum flexibility.Wave peak is stable and the maintenance is simple.

7.Mechanical pump and electromagnetic pump are optional.It can be used for soldering by a single solder machine or double solder machines.
 

Feature

1,FLUX SPRAY MODULE
Spray characteristics
Selective sprayer,saves at least 90% flux than traditional spray.Ionic contamination is dramatically reduced.
Spray width can be as small as 2mm to significantly reduce ionic contamination.Needn't clean PCBA.
Two axes servo motor control, high positioning accuracy.

 

2,PER-HEATING MODULE
Nowadays' soldering processes, especially in the face of lead-free soldering, multilayer boards, and the soldering of large hot-melt components, also place high demands on preheating capabilities.
Sundarc selective wave soldering machine preheating module adopts short-wave infrared preheating at the bottom and hot air convection preheating at the top to ensure full and balanced preheating.
 

3,SOLDERING MODULE
PCB plate fixed, spray and soldering X/Y/Z axis platform moving for soldering joints.
Different soldering speeds and times can be set for different soldering joints on the same circuit board;
Nitrogen in-line heating of the tin pot ensures good wetting of the nozzles and reduces the tin dross;
Wave height monitoring online;
Real-time monitoring of tin pot high and low levels;

 

4,THE SOFTWARE FEATURES
(1).Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.
(2).Simple programming method, using the picture as a base, just draw lines on the picture to program. Parameters can be optimized for each soldering joint position, such as Z-axis soldering height, crest height, soldering travel speed, tin shrinking speed and time, etc. After the path editing is completed, the program can simulate the time needed for the required soldering. It is convenient for engineers to account for the beats.
(3).Path, temperature, speed, solder material and other data are all saved in one file, which can be exported as an EXCEL file. Parameters can be optimized for each soldering position, such as Z-axis soldering height, wave height, soldering movement speed, shrinking speed and time, and so on. After the path is edited, the program can simulate the time required for soldering.
(4).Soldering coordinate point visual positioning, The whole soldering CCD image visualization to facilitate the whole soldering quality tracking.

Structure introduction

Product Parameters

Specifications	Parameter
Size	2400L*1350W*1600H(mm)
Operating height	900±25mm
Power supply	380V  50/60HZ
PCB size	Min:100(L)*50(W);Max:400(L)*350(W)(mm)
Movement mode	Step motor + Linear rail
Spray cycle time	1 sec/soldered joint
Spray movement precision	0.05mm
Spray flow control	Pressure gage + flow valve
Preheat mode	Far infrared ray
Temperature control mode	PID+SSR
Temperature accuracy	±10ºC
Solder addition method	Manual(Option:auto)
Solder capacity	16KG
Solder power	3.3KW
Solder cycle time	3 Sec/soldered dot
Soldering precision	0.1mm
Solder dross	0.2Kg/8H(Not argon protection) 0.01Kg/8H(Argon protection)
Argon protection mode	Nozzle and solder pot
Exhaust system	Top hood Exhaust(OEM)
PCB Process parameter	Setting,save,open in the touch screen
Buzzer	Prompt sound from the buzzer
Other	PCB output counting function, fault record and alarm record can be accessed on the touch screen.
Soldering real-time monitoring	Camera+Hard disk recorder+Led display

 

Effect of soldering

 

Customer's product soldering  photo.

Stable soldering quality with full solder joints and no cold joints.Needn't clean the PCBA  after solder.

The soldering program can be set according to your desired soldering criteria.such as tin transmission, soldering joint fullness, and exposure of component feet.

 Nozzles can also be customized for your PCB.

 

Packaging & Shipping

 

1.Standard Wooden Case with Vacuum Package
Shipping Way:
 · By sea, for large package and quantity;
  · By air, for sample and small package,       international express like DHL, UPS, EMS...
 · Other ways as customer requested.

2.Delivery Time:
    · With 35 Days.

3.Delivery date:
· About 15 days after receipt of full payment.
 

 

 

Certifications

 

 We are a factory with 24 years of industry experience, independent R&D, production and sales.
There are several patent certificates for selective soldering.
We can provide customers with professional service and the lowest price.
 

After Sales Service

Service,maintenance&repair
Here you can expect the service and sales network in electronics manufacturing.Operated by competent service technicians with years of experience.

24/7 availability
For our customers,our global service and sales network is permanently in operation.So that we can always respond and react immediately to increasing demands on the electronics industry.

Remote service
On-site deployment is often not even necessary.Intelligently networked machines allow our technicians to become active remotely.Remotely connected,problems can be detected and rectified directly.Uncomplicated and efficient.