High Throughput Dual Selective Wave Soldering Machine Suitable for High Power Products (XS-350C)

• Customization: Available
• Axis: 5 Axis
• Style: Floor
• Model NO.: XS-350C
• Control: Automatic
• Application: Electrical & Electronics Industry, Lighting Industry, Auto Industry, Communication Industry
• Certification: CE, ISO
• Product Name: Automatic Dual Selective Soldering
• PCB Weight: Max5kg
• Power Supply: 3Φ 380V 50/60Hz
• PCB Size: 120L*50W-400L*350W(mm)
• Total Power: 25kw
• PCB Top Clearance: Max120mm
• Preheating Zone: Bottom and Top
• PCB Bottom Clearance: Max30mm
• Weight: Approx.900kg
• Warm-up Time: 20min
• Preheat Mode: Far Infrared Ray
• Control System: PC+Machina Card
• Soldering Pot Qty: 2 Sets of Solder Pots with Independent Xyz
• Transport Package: Vacuum Wooden Box
• Specification: 3100L*1400W*1580H (mm)
• Trademark: SDC
• Origin: China
• HS Code: 8515190010
• Production Capacity: 20 Set/Mouth
• Package Size: 330.00cm * 160.00cm * 178.00cm
• Package Gross Weight: 1400.000kg

Product Description

 

Product Description

1.Automatic dual soldering module selective wave soldering machine XS-320C consist of flux + preheating +top preheating1,soldering1+top preheating2,soldering2.
2.On-line transportation ,it can realize-line production with the previous section of machine.
3.The maximum PCB dimensions:400L*350W(mm).Other sizes can be customised.
4.Modular design, flexible configuration can be freely expanded.
5.According to the different needs of customers, to achieve different module collocation.
6.Suitable for mass producing and improving production efficiency.
6.The optimum flexibility.Wave peak is stable and the maintenance is simple.
7.Mechanical pump .It has finer precision and longer service life.

Structure introduction

 

Product Parameters

  

specifications	Parameter
Size	3100L*1400W*1580H (mm)
Machine frame and cover	Extruded sections frame + steel plate with painting
Operating height	900+25mm
Weight	Approx.900KG
Power supply	3φ 380V  50/60HZ
Total power	25KW
PCB parameter
PCB size	Min:120(L)*50(W);Max:400(L)*350(W)(mm)
Top component height	Max120mm
Bottom component height	Max30mm
PCB Weight	Max5Kg
PCB Process Edge	>5mm
Selective spray system
Spray movement mode	Flux nozzle movement in XY axis
Spray flux volume	2L
Spray flux add mode	Manual
Spray cycle time	0.1 Sec/ soldered dot
Spray movement precision	0.05mm
Selective preheat system
Preheat mode	Far infrared ray+ Hot air
Heater position	Top and bottom
Temperature setting range	Max200^OC
Selective Soldering System
Soldering pot qty	2 sets pots with independent XYZ
Soldering movement mode	Soldering pot movement in XYZ axis
Movement mode	Serve motor + linear rail
Solder capacity	13KG
Solder melting time	30min
Solder nozzle size	Standard D8mm, other sizes is option
Solder cycle time	2 Sec/ soldered dot
Temperature setting range	Max400^OC
Solder dross	0.2Kg/8H(Not N2 protection);0.01Kg/8H( N2 protection)
Conveyor system
Conveyor method	Adopt rail + stainless roller
N2 protection system
N2 protection mode	Nozzle and solder pot
N2 consumption	3M^3/h(99.999%)
Exhaust system
Top cover exhaust	Customer supply
Exhaust quantity	2 PCS
Exhaust volume	About 5m³/h
Control system
Control mode	PC+ motion control card
Programming method	Picture, GERBER or CAD file importing
PCB Process parameter	Setting, save , open in the PC screen
Option
Sweep gun

 

Effect of soldering

 

XS-350C can achieve 100%  through hole soldr fill, Stable soldering quality with no voids and bridges.

It offer rock-solid connections that withstand mechanical stress, extreme temperatures, and environmental challenges.Adapting to automotive electrical aerospace requirements.


 Nozzles can also be customized for your PCB.

  

Feature

1,FLUX SPRAY MODULE
Spray characteristics
Selective sprayer,saves at least 90% flux than traditional spray.Ionic contamination is dramatically reduced.
Spray width can be as small as 2mm to significantly reduce ionic contamination.Needn't clean PCBA.
Two axes servo motor control, high positioning accuracy.

2,PER-HEATING MODULE
Nowadays' soldering processes, especially in the face of lead-free soldering, multilayer boards, and the soldering of large hot-melt components, also place high demands on preheating capabilities.
Sundarc selective wave soldering machine preheating module adopts short-wave infrared preheating at the bottom and hot air convection preheating at the top to ensure full and balanced preheating.
There are specialised top and bottom preheat modules. Top preheating is added to each soldering module

3,SOLDERING MODULE
PCB plate fixed, spray and soldering X/Y/Z axis platform moving for soldering joints.
Different soldering speeds and times can be set for different soldering joints on the same circuit board;
Nitrogen in-line heating of the tin pot ensures good wetting of the nozzles and reduces the tin dross;
Electromagnetic pump control soldering precision, more sensitive regulation, stability and longer service life;
Wave height monitoring online;
Real-time monitoring of tin pot high and low levels;

4,THE SOFTWARE FEATURES
(1).Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.
(2).Simple programming method, using the picture as a base, just draw lines on the picture to program. Parameters can be optimized for each soldering joint position, such as Z-axis soldering height, crest height, soldering travel speed, tin shrinking speed and time, etc. After the path editing is completed, the program can simulate the time needed for the required soldering. It is convenient for engineers to account for the beats.
(3).Path, temperature, speed, solder material and other data are all saved in one file, which can be exported as an EXCEL file. Parameters can be optimized for each soldering position, such as Z-axis soldering height, wave height, soldering movement speed, shrinking speed and time, and so on. After the path is edited, the program can simulate the time required for soldering.
(4).Soldering coordinate point visual positioning, Automatic generation of the XY axis coordinates of the origin, two soldering modules can be set up with different parameters for simultaneous soldering.

 

Packaging & Shipping

 

1.Standard Wooden Case with Vacuum Package
Shipping Way:
 · By sea, for large package and quantity;
  · By air, for sample and small package,       international express like DHL, UPS, EMS...
 · Other ways as customer requested.

2.Leadtime: 
 ·35 working days.

3.Ship date:
 ·Within 15 days after receipt of full payment.
 

 

FAQ

 

Q: Do you accept customization?
A: Yes,We can provide OEM service.Customize the machine size and function for your product.

Q: What' s the delivery time of your products?
A: With 35 working days after we receive payment

Q: How does your factory do regarding quality control?
A: Quality is priority. We will strictly control the production and do the machine test within one week before leaving the factory.

Q:What is the difference between AS-350C selective solder and XS-350C selective solder?
A:They are both in-line selective soldering, but the XS-350C is capable of high-volume work and is suitable for new energy products, energy storage products, automotive electronics...You can choose the machine according to the product characteristics, contact us to recommend the most suitable machine for you.